induction heating service,induction heater,induction heating equipment and induction heating system are supplied by DaWei Induction Heating Machine Co.,Ltd
Induction heating is a form of non-contact heating for conductive materials, when alternating current flows in the induced coil, varying electromagnetic field is set up around the coil, circulating current(induced, current, eddy current) is generated in the workpiece(conductive material), heat is produced as the eddy current flows against the resitivity of the material.
Induction heating is a rapid ,clean, non-polluting heating form which can be used to heat metals or change the conductive material¡¯s properties. The coil itself does not get hot and the heating effect is under controlled. The solid state transistor technology has made induction heating much easier,cost-effective heating for applications including soldering and induction brazing ,induction heat treating, induction melting,induction forging etc.<
Induction Heating&induction heating equipment&induction heater |
| Product Name: Induction Heating&induction heating equipment&induction heater Product No.: 115121-438 Product Model: DW Product Class: Induction Heating Equipment Messages>> Move Product Images:
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Induction heating equipment|induction heater|induction heating machine is a process equipment which is used to bond,heat treating,harden or soften metals or other conductive materials. For many modern manufacturing processes, Induction heating equipment|induction heater|induction heating machine offers an attractive combination of speed, consistency and control.
The basic principles of induction
heating have been understood and applied to manufacturing since
the 1920s. During World War II, the technology developed rapidly to meet urgent
wartime requirements for a fast, reliable process to harden metal engine parts.
More recently, the focus on lean manufacturing techniques and emphasis on
improved quality control have led to a rediscovery of induction technology,
along with the development of precisely controlled, all solid state induction
power supplies.
Induction heating equipment|induction heater|induction heating machine relies on the unique characteristics of induction heating radio frequency (RF) energy - that portion of the electromagnetic spectrum below infrared and microwave energy. Since heat is transferred to the product via electromagnetic waves, the part never comes into direct contact with any flame, the inductor itself does not get hot, and there is no product contamination. When properly set up, the process becomes very repeatable and controllable.
HOW INDUCTION HEATING
WORKS
How exactly does induction heating work? It helps to
have a basic understanding of the principles of electricity. When an alternating
electrical current is applied to the primary of a transformer, an alternating
magnetic field is created. According to Faraday's Law, if the
secondary of the transformer is located within the magnetic field, an electric
current will be induced.
In a basic induction heating setup shown at right, a solid state RF power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
As shown in the second diagram, these eddy currents flow against the
electrical resistivity of the metal, generating precise and localized heat
without any direct contact between the part and the inductor. This heating
occurs with both magnetic and non-magnetic parts, and is often referred to as
the "Joule effect", referring to Joule's first law ¨C a scientific
formula expressing the relationship between heat produced by electrical current
passed through a conductor.
Secondarily, additional heat is produced within magnetic parts
through hysteresis ¨C internal friction that is created when
magnetic parts pass through the inductor. Magnetic materials naturally offer
electrical resistance to the rapidly changing magnetic fields within the
inductor. This resistance produces internal friction which in turn produces
heat.
In the process of induction heating the material, there is therefore no contact between the inductor and the part, and neither are there any combustion gases. The material to be heated can be located in a setting isolated from the power supply; submerged in a liquid, covered by isolated substances, in gaseous atmospheres or even in a vacuum.
DaWei Induction Heating Equipment Specifications:
Series Model Input power Max Input current Max Oscillate frequency Input Voltage Duty cycle M . F . DW-MF-15 Induction Generator 15KW 23A 1K-20KHZ 3*380V 380V¡À20% 100% DW-MF-25 Induction Generator 25KW 36A DW-MF-35Induction Generator 35KW 51A DW-MF-45 Induction Generator 45KW 68A DW-MF-70 Induction Generator 70KW 105A DW-MF-90 Induction Generator 90KW 135A DW-MF-110 Induction Generator 110KW 170A DW-MF-160 Induction Generator 160KW 240A DW-MF-45 Induction Heating Rod Forging
Furnace 45KW 68A 1K-20KHZ 3*380V 380V¡À20% 100% DW-MF-70 Induction Heating Rod Forging
Furnace 70KW 105A DW-MF-90 Induction Heating Rod Forging
Furnace 90KW 135A DW-MF-110 Induction Heating Rod Forging
Furnace 110KW 170A DW-MF-160 Induction Heating Rod Forging
Furnace 160KW 240A DW-MF-15 Induction Melting
Furnace 15KW 23A 1K-20KHZ 3*380V 380V¡À20% 100% DW-MF-25 Induction Melting
Furnace 25KW 36A DW-MF-35 Induction Melting Furnace 35KW 51A DW-MF-45 Induction Melting
Furnace 45KW 68A DW-MF-70 Induction Melting Furnace 70KW 105A DW-MF-90 Induction Melting Furnace 90KW 135A DW-MF-110 Induction Melting Furnace 110KW 170A DW-MF-160 Induction Melting Furnace 160KW 240A DW-MF-110 Induction Hardening
Equipment 110KW 170A 1K-8KHZ 3*380V 380V¡À20% 100% DW-MF-160Induction Hardening
Equipment 160KW 240A H . F . DW-HF-04 Series DW-HF-4KW-A 4KVA 15A 100-250KHZ Single phase , 220V 80% DW-HF-15 Series DW-HF-15KW-A DW-HF-15KW-B 15KVA 32A 30-100KHZ Single phase 220V 80% DW-HF-25 Series DW-HF-25KW-A DW-HF-25KW-B 25KVA 23A 20-80KHZ 3*380V 380V¡À20% 100% DW-HF-35 Series DW-HF-35KW-B 35KVA 51A DW-HF-45 Series DW-HF-45KW-B 45KVA 68A DW-HF-60 Series DW-HF-60KW-B 60KVA 105A DW-HF-80 Series DW-HF-80KW-B 80KVA 130A DW-HF-90 Series DW-HF-90KW-B 90KVA 160A DW-HF-120 Series DW-HF-120KW-B 120KVA 200A U . H . F . DW-UHF-3.2KW 3.2KW 13A 1.1-2.0MHZ Single phase220V 100% DW-UHF-4.5KW 4.5KW 20A DW-UHF-045T 4.5KW 20A DW-UHF-045L 4.5, KW 20A DW-UHF-6.0KW 6.0KW 28A DW-UHF-06A 6.0KW 28A DW-UHF-6KW-B 6.0KW 28A DW-UHF-10KW 10KW 15A 100-500KHZ 3*380V 380V¡À10% 100% DW-UHF-20KW 20KW 30A 50-250KHZ DW-UHF-30KW 30KW 45A 50-200KHZ DW-UHF-40KW 40KW 60A 50-200KHZ DW-UHF-60KW 60KW 90A 50-150KHZ
According to the application
¡À10%






